TrueBatch Admixture System Overview
Built for high‑accuracy dosing, controlled weighing environments, and seamless integration into any batching operation.
TrueBatch Precision Admixture Weighing
The TrueBatch admixture weighing system overview provides a complete breakdown of hopper sizes, frame configurations, performance features and installation requirements for concrete plants of all sizes. Designed for accuracy, reliability and modular integration, TrueBatch supports precise admixture dosing, streamlined installation and long‑term operational consistency across both new and existing batching operations.
Auto Scale Weight Check
- Two precision calibration weights
- Pneumatic cylinders for automated checking
- Verifies weighing accuracy in 5–10 seconds
- Can be performed as often as required
True Batch Weigh Hoppers
- High‑grade stainless steel hoppers
- Gravity discharge
- Controlled weighing environment
- No contact with feed or flush pipes
Discharge Valves & Actuators
- Stainless steel ball valves
- Double‑acting pneumatic actuators
- Position monitoring switches
Supports sequential or full discharge
Triple Load Cell System
- Three S‑Type stainless steel load cells
- Suspended weighing system
- Vibration isolation
- High‑precision mass detection
Flushing System
- Brass flush pipes and valves
- Clean water solenoid
- Frame‑by‑frame flushing
- Prevents contamination between admixtures
Control Panel
- Solenoid valves
- Proximity switches
- Load cell junction box
- Aluminium control panel
Galvanised Steel Frame
- Welded galvanised mild steel
- Modular frame sizes
- Supports multiple hopper configurations
- Durable long‑life construction
TrueBatch Precision Admixture Weighing
Hopper Sizes
15 L
30 L
50 L
75 L
150 L
True Batch hoppers are available in five sizes to suit low, moderate, and high‑dosage admixtures.
Frame Sizes
- Small
Medium
Large
Choose the frame size based on plant output and the number of admixtures required.
Feed & Discharge Options
Feed Pipes: ¼”, ½”, ¾”, 1”
Ball Valves: 1”, 1½”, 2”
Sequential or full discharge
Frame‑by‑frame flushing
Flexible feed and discharge options allow True Batch to be configured for any admixture profile.
TrueBatch Accuracy and Performance
The TrueBatch admixture weighing system is engineered for accuracy, reliability and modular configuration, supporting concrete plants with precise admixture dosing and streamlined installation.
- Triple load cell system
- Controlled weighing environment
- Vibration isolation
- High‑precision calibration
- Meets AS1379 accuracy requirements
- Supports high‑precision indicators
Standard TrueBatch scale inclutions
Self‑draining filter regulator
Lockout valve
Auto Scale Check
Quick coupling compressed air
Modular stainless steel components
TrueBatch Installation Requirements
System set up
1. Location & Mounting
Select a suitable mounting position.
Ensure the frame area is level, accessible, and structurally appropriate.
2. Install Load Cells
Install load cells when the scale arrives on site. Verify load cell weights and stability. (Approx. 30 minutes.)
3. Lift Scale Into Position
Lift and secure the scale onto the prepared mounting points.
Confirm alignment and frame stability.
Pipework and Air
4. Connect Feed Pipes
Run admixture charge pipes from pumps to the scale charge pipes. Confirm correct sizing and sealing.
5. Connect Discharge Pipes
Run discharge pipes from funnels to the designated discharge point.
Check for correct routing and fall.
6. Connect Air Supply
Run a 10 mm airline from the plant air supply.
Connect to scale solenoids and verify pressure.
Water, Electrical and Calibration
7. Fresh Water Supply
Run fresh water line to the scale.
Connect to the flush system and test flow.
8. Batch Computer Technician
8.1 Load Cell Cabling Run 0.5 mm × 4‑core screened cable from each load cell junction box to the scale indicator.
8.2 Control Cabling Run 10–18 core × 1 mm cable from control junction to batch computer junction box or substation.
8.3 Manual Panel Installations
Red valve‑open indicator light
Manual discharge button
Manual flush button
9. Calibration & Mix Design Updates
9.1 Scale Calibration Performed by certified scale calibration company.
9.2 Mix Design Updates Update mix designs from volume → mass (include SG). Update batch‑on‑batch computer units.
Ready to configure your True Batch system?
Talk to our team about how a TrueBatch Admixture Scale can transform your batching accuracy
